Sustainability of the tea sector:
Cost of production, a critical issue
The Planters' Association of Ceylon (PAC), which represents 22
Regional Plantation Companies (RPCs) collectively employing nearly
200,000 workers, said that with Employees' Provident Fund (EPF) and
Employees' Trust Fund (ETF) obligations, the daily cost borne by a
plantation company in employing an estate worker is approximately Rs.
700 (excluding
other commitments such as gratuity, holiday pay and
attendance bonuses).
In a bid to facilitate open discussion on the critical issue of cost
of production (CoP) of tea and affordability of estate sector wages, PAC
shares the relevant calculations in a media release.
The daily plucking average of an estate worker in the country is
around 18 kg (based on annual figures) which is usually the upper limit
when climatic conditions are most conducive. The actual average is often
lower; particularly in the case of male pluckers. During the dry season
and amidst extremely wet weather, the daily plucking average often drops
to 14 kg to 12 kg. The 18 kg of tea leaves plucked converts to 3.8 7kg
of made black tea, also referred to as Plucking Labour Output (PLO).
With regard to gender division of plantation sector workers, around
52% are female and nearly all women are engaged in harvesting and
plucking, while 48% of the workers are male.
Output
Therefore, only around 55% of workers employed by the Regional
Plantation Companies (RPCs) are pluckers as workers are needed for other
agricultural activities such as weeding, fertilising, upkeep of plants
and other agronomic activities - without which plucking cannot be
carried out - and factory work. Thus, the actual output per worker
(including pluckers and other agricultural and factory workers employed)
is only 2.12 kg of made tea ((3.87/100) x 55). This is referred to as
Revenue Labour Output (RLO).
The labour component of the cost of production of tea can, therefore,
be arrived at by dividing the Rs. 700 (borne by a plantation company per
plucker per working day) by the Revenue Labour output, which amounts to
Rs. 330 (Rs. 700/2.12).
However, the labour cost is only approximately 67% - 70% of the cost
of production of one kilo of tea as additional expenses are incurred on
other inputs including chemicals, material, fertiliser, fuel and on
staff providing support services relating to health, welfare and
childcare in the estates - which primarily benefit the pluckers
themselves. Thus the total cost of production amounts to Rs. 471 (Rs.
330/70)x100).
External factors
At the Colombo Tea Auction however, the monthly auction average for
April 2015 was only Rs. 408, thus representing a loss of Rs. 63 per
kilogram of tea sold by Regional Plantation Companies.
These calculations indicate that to break even (assuming there is no
change in other variables), the daily total cost per plucker incurred by
a company at the price which prevailed in April 2015 at the Colombo Tea
Auction, should be approximately Rs. 580, despite the figure actually
being above Rs. 700. Alternatively, at the present level of output, for
companies to breakeven the average at the Colombo Tea Auction should be
in the region of Rs. 470.
"Simple calculations, which can be worked out by anyone, clearly show
the conundrum faced by the plantation companies at present, following
the drastic reduction in the price of Ceylon Tea due to external factors
- including the global downturn in commodity prices and volatility in
our key export markets," Chairman of the Planters' Association of
Ceylon, Roshan Rajadurai said.
"The revenue earned by the plantation companies is far below costs
and with estate sector wages too being determined externally by
politically-motivated negotiations which take no account of ground
realities, the industry's sustainability is at stake," he said.
"It can also be seen that apart from wages, a substantial component
of the cost of production relates to benefits and services provided to
the estate workers themselves, including the cost of staff employed to
provide health and welfare-related services in the estates," Rajadurai
said.
An increase in labour productivity (reflected in the daily plucking
average of tea) in particular could assist in at least partially
offsetting losses faced by plantation companies.
Not taking into account biological revaluation of assets - which only
represents accounting/book profits and arise as a result of plantation
companies having to comply with International Financial Reporting
Standards (IFRS) - 19 Regional Plantation Companies (RPCs) represented
by the Planters' Association collectively made a loss of Rs. 2,850
million on tea and rubber in 2014.
"While it is acknowledged that naturally there are expectations, it
is critical that all stakeholders including the trade unions and the
government work with the plantation companies in the spirit of
partnership with the long-term sustainability and survival of the
industry in mind, rather than merely adopting a short-term focus, which
would be detrimental," the Planters' Association Chairman said. |