Brandix to open first converted Green Factory
Sri Lanka’s Brandix Group will achieve an environmental milestone
this month when the apparel sector giant commissions the country’s first
redesigned Green Factory.
The 130,000 square-foot Brandix Casualwear factory at Seeduwa, the
Group’s lead manufacturing plant for top international retailer Marks
and Spencer (M&S) will surpass stipulated Green factory standards for
energy consumption, water conservation, solid waste management and
carbon emissions, the Group said this week.
The 30-year-old factory has undergone an exhaustive conversion that
took nearly 10 months to complete and will support Marks and Spencer’s
‘Plan A’ initiative to encourage suppliers around the world to make
their supply chains carbon neutral through Green manufacturing
processes.
“The commitment of M&S fired our own passion for best practices in
eco-friendly manufacturing,” said Brandix Group Director AJ Johnpillai.
“The result is a redesigned factory that will reduce its carbon
footprint by as much as 75 per cent, achieve a 45 per cent saving in
energy and cut water consumption by nearly 60 per cent.”
He said the Green factory is one of a series of initiatives across
the group to reduce its carbon footprint by at least 35 per cent by
2012.
With an investment of US 2.5 million Dollars, the conversion of the
factory was made more challenging by the fact it was originally built
more than 30 years ago, and that it had to continue production during
its transformation into a Green manufacturing facility, Johnpillai said.
Another challenge was a decision that energy conservation targets
would be achieved with air-conditioning, which accounts for about 70 per
cent of the energy consumed in a garment factory, he said.
Sophisticated new air-conditioning systems have been introduced and
the ducting redesigned for greater efficiency. Special prismatic
material used for skylights in the roof allows only the passage of solar
light without the accompanying heat.
Sophisticated new light emitting diodes (LEDs) used as task lights
provide light to the sewing machines at needle point, supplementing the
natural light provided by the skylights. High bay lights are to be used
only on cloudy or rainy days.
The factory’s steam boilers and steam distribution systems have also
been redesigned for greater efficiency.
Among the series of measures to reduce water consumption are
recycling, a rain water harvesting system that will contribute 15 per
cent of the 64,000 litres of recycled water that the factory uses each
day, and the introduction of a tertiary filtration system and
disinfection which allows water to be reused for toilet flushing and
gardening.
The result is an overall reduction in water consumption by 60 per
cent, Johnpillai said. |